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Measure Thin Gold and Palladium Coatings on PCBs

Thinner Layers Lead to New Requirements for Measurement Technology

As the electronics industry makes use of ever thinner coatings, manufacturers increase their demands on measuring technologies to provide reliable parameters for product monitoring. One example is the Au/Pd/Ni/Cu/printed circuit board system with coating thicknesses for Au and Pd of just a few nm. For monitoring the quality of these coating systems, X-ray fluorescence instruments have established themselves as the measurement method of choice.

The thinner the layer, the better the repeatability of the detector

The thinner the coatings, the more important it becomes to select a suitable detector. Table 1 shows a comparison of results from FISCHERSCOPEยฎ X-RAY instruments fitted with a proportional counter tube, PIN diode and silicon drift detector (SDD), respectively. The SDDโ€™s significantly superior repeatability precision allows for the reliable measurement of even very thin Au and Pd coatings. The trueness is also better for instruments with SDD because the high energy resolution of the usable signal is less susceptible to influence from the background or adjacent fluorescence lines.

 
50 nm Au
 
24 nm Pd
 

Detector type

Standard
deviation

Coefficient
of variation

Standard
deviation

Coefficient
of variation

Proportional
counter tube
(0,2 mm Aperture)

2,2 nm

4,3 %

3 nm

13 %

PIN detector
(1 mm Aperture)

0,9 nm

1,8 %

1,2 nm

4,8 %

SDD detector
(1 mm Aperture)

0,2 nm

0,4 %

0,5 nm

2,1 %

The substrate material is also important

Proper handling of the fluorescence signal generated by the substrate material is also more important with thinner coatings. While a general subtraction of the background signal does improve the repeatability precision, it can also introduce errors into the results. The evaluation software WinFTMยฎ therefore explicitly allows the composition of the substrate material to be taken into account with every measurement.

Measurement of Au/Pd Layers on Printed Circuit Boards with the FISCHERSCOPEยฎ X-RAY XDL

Your local contact person for FISCHER products will be happy to assist you in selecting a suitable X-RAY fluorescence instrument for measuring Au/Pd coatings on printed circuit boards โ€“ FISCHERSCOPEยฎ X-RAY XDLยฎ with proportional counter tube, XDALยฎ with PIN detector, or XDVยฎ- SDD with SDD detector.

FISCHERSCOPE X-RAY XDL and XDLM
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FISCHERSCOPE X-RAY XDAL
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XRF Film Thickness Measurement, XDV SDD
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