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Measure Chrome/Nickel Coatings on Plastic Substrates

Coating Thickness and Elemental Composition Analysis of Multilayer-Coatings

Bathroom fittings are commonly finished with a decorative chromium plating. But what may appear to be a solid metal shower head, for example, is often just a multi-layered metal coating on top of a plastic substrate. To guarantee that the shower head not only look pretty when delivered but even after many years of usage, the thickness of each individual layer must be controlled to ensure quality.

The typical composition of such shower heads is a chrome/nickel/copper coating system on top of a plastic substrate material. The decorative chromium outer finish is usually only 0.5ยตm thick (or less) and the nickel layer about 5-10ยตm. If the copper layer is between 20-25ยตm, making the overall coating thickness no more than 30ยตm, non-destructive measurement using the x-ray fluorescence (XRF) method is possible.

For this kind of application, x-ray fluorescence instruments with a proportional counter tube are perfectly suited. Even with small measurement spots, sufficiently high count rates can be obtained due to the large detector area, ensuring good repeatability precision. Because of the large, easily accessible measurement chamber, the robust instruments of the FISCHERSCOPEยฎ X-RAY XDLยฎ family are well suited for large specimens with complex shapes.

To maximize the precision of the results, proper positioning of the object is essential, for example by choosing an intrinsically horizontal area or correctly aligning the sample. To assist in this crucial step, FISCHERSCOPEยฎ X-RAY measurement systems are equipped with a laser pointer as positioning aid and high-magnification camera optics. Using the video image generated by the WinFTMยฎ software, the required exact focusing of the measurement spot can be achieved.

Typical results of an x-ray measurement, collected using a FISCHERSCOPEยฎ X-RAY XDLMยฎ with a measuring time of 30 seconds for four measurement cycles per spot.
Measurement spot 1 2 3 4 5
Cr mean value 0.17 0.17 0.17 0.17 0.16
Standard deviation 0.003 0.005 0.005 0.004 0.005
Ni mean value 7.24 7.40 7.10 7.29 7.21
Standard deviation 0.07 0.04 0.10 0.11 0.07
Cu mean value 21.40
Standard deviation 0.25

For determining the thickness of decorative Cr/Ni/Cu platings on plastic substrates with a maximum overall coating thickness of approximately 30ยตm, the cost-effective proportional counter tube measurement systems of the FISCHERSCOPEยฎ X-RAY XDLยฎ family are the optimal solution. To measure thicker coatings, instruments employing the (destructive) Coulometric method are also available as an alternative. For more information please contact your local FISCHER representative.

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